September 26, 2022

The Hidden Features of Plate Roll Bending Machines

The Hidden Features of Plate Roll Bending Machines

A machine’s hidden features are its Servo-Tronic(c) system, side and overhead supports, variable pitch, and multiple forces. These features are crucial to the smooth operation of plate roll bending machines. Let’s see how they work. The center distance between the upper and lower rollers is calculated by the formula (1). The conical part is easily distorted due to the overlapping process of sectional roller bending.

Side and overhead support:

The SYNERGY plate roll bending machine is equipped with parametric 3D CAD technology and features the latest roll design, load detection, and stress relief. Its features include induction hardened bending rolls, a conical bending device, spherical roller bearings in all the roll journals, and a rolling operators console with Panasonic controls. It can process sheet metal up to 304L and mild steel.

Servo-Tronic(c) system:

The Servo-Tronic(c), or servo-electric, a plate roll bending machine system, relies on mechanical controls to achieve optimum positioning accuracy. It also minimizes downtimes in case of malfunction. It offers high precision and can achieve geometrical tolerances of the workpiece to the greatest extent.

Variable pitch:

The Variable Pitch Plate Roll Bending Machine has a patented design that makes it ideal for bending various materials. The machine is capable of bending the metal plate. Its features include a barrel-shaped pre-bender, an adjustable circle shape, and eveling. Besides, it features an extra-low pass line for increased machine rigidity. This machine is equipped with advanced technologies to ensure optimum bending quality, including a DAVI all-rolls-drive system that eliminates the need for mechanical brakes. It is also equipped with a stress-relieved machine base.

Multiple forces:

Plate rolling is a complex fabrication process necessary for more bending options. Unlike press brakes, which deliver a single bend, plate roll bending machines employ multiple forces and courses to achieve the desired bending. The following are some common benefits of plate roll bending machines. Each feature is essential when choosing a plate roll bending machine. Read on to learn more. This article will explore these benefits in more detail.

Several types of plate roll bending machines exist, and every kind of machine is used to produce various shapes. The machines have several features, including the main oil cylinder, gear, reducer, bearings, and an upper roller. Each component has its specific functions and enables the machine to move forward and reverse. The lower roller is rotated by a gear based on friction between the plate and drive.